Best Practices Manual

5.1 Wall Penetrations

Built right, a building’s exterior wall is a comprehensive system for protecting the building from the elements and for managing heat, air, and moisture. So when we punch a hole through this system we must proceed with caution, ensuring that we maintain the integrity of the building envelope. A moisture management system is only as strong as its weakest link.

A. It is Critical That No Wall Penetrations are Overlooked

Proper planning and sequencing will ensure that every penetration is correctly detailed. The following is a list of various wall enclosure penetrations that are frequently encountered on a project:

  • Electrical service and meter.
  • Exterior electrical outlets and lighting.
  • Telecommunications and miscellaneous low voltage (cable, phone, satellite dish mounts, etc).
  • HVAC (electrical, refrigerant lines, combustion piping/flues, exhaust and intake ports, condensate drain lines, dryer exhaust vents).
  • Natural gas line and meter.
  • Hose bibs.
B. Consolidate Wires

Wires should be consolidated into as few penetrations as possible and routed through a plastic pipe that can easily be sealed (shown below). Allow space for future wiring changes to prevent the creation of future wall penetrations.

Wall Penetrations Detail General Information | Hammer & Hand

Note:

One of the best methods for sealing around wires inside pipes and conduits is to utilize a non-hardening duct seal electrical putty. This is especially critical at the electrical panel where the main conduit enters the building.

Duct Flashing with a Rain Screen

Wall Penetrations Detail 1 Cut Hole for Duct | Hammer & Hand
  • Cut hole for duct as tight as possible.
  • Space between duct and wall sheathing to be 1/4” or less.
Wall Penetrations Detail 2 Apply Joint and Seam Filler | Hammer & Hand
  • Apply Joint & Seam Filler.
Wall Penetrations Detail 3 Apply FastFlash
  • Apply FastFlash to a distance of 9” from outer edge of pipe and 2” up the sides.
  • Only extend downward slightly so FastFlash does not adhere to the back side of the transition strip.
Wall Penetrations Detail 4 SureFlash Transition Membrane | Hammer & Hand
  • Stick top edge of transition strip membrane to FastFlash.
  • Bead and tool FastFlash to the top edge of transition strip.
Wall Penetration Detail 5 Slip WRB Under SureFlash | Hammer & Hand
  • Slip WRB under transition strip for correct lapping.
Wall Penetrations Detail 6 Attach Furring Strips | Hammer & Hand
  • Attach furring for rain screen.
  • Include strips for vent hood blocking.
Wall Penetrations Detail 7 Secure Vent Hood Trim Block | Hammer & Hand
  • Secure vent hood trim block.
Wall Penetrations Detail 8 Install Metal Flashing | Hammer & Hand
  • Install metal flashing at top of block.
  • Apply fluid flashing at top of flashing back leg.
Wall Penetrations Detail 9 Attach Flashing to Vent Hood | Hammer & Hand
  • Attach flashing to vent hood blocking strips.
Wall Penetrations Detail 10 Attach Vent Hood | Hammer & Hand
  • Attach vent hood.
Wall Penetrations Detail 11 Add Siding and Caulking | Hammer & Hand
  • Complete rain screen by adding siding and caulking the sides of the duct blocking, not the top or bottom.

Duct Flashing, No Rain Screen

Wall Penetrations Detail 1 Duct Flashing No Rain Screen | Hammer & Hand
  • Complete up to Step 5 from Duct Flashing with a Rain Screen.
Wall Penetrations Detail 2 Secure Vent Hood Trim Block | Hammer & Hand
  • Secure vent hood trim block.
Wall Penetrations Detail 2 Attach Vent Hood | Hammer & Hand
  • Attach vent hood.
Wall Penetrations Detail 4 Cut Back WRB | Hammer & Hand
  • Carefully cut back WRB to attach flashing for trim block.
Wall Penetrations Detail 5 Apply Joint & Seam Filler | Hammer & Hand
  • Apply Joint & Seam Filler at the top of the flashing and tool into place.
Wall Penetrations Detail 6 Hold Down WRB Flap and Tape Slits Closed | Hammer & Hand
  • Fold down WRB flap and tape slits closed.
Wall Penetrations Detail 7 Complete Rain Screen | Hammer & Hand
  • Complete rain screen by adding siding and caulking the sides of the duct blocking, not the top or bottom.

 

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