Best Practices Manual

5.4 Exterior Continuous Insulation (CI) at Walls
Continuous exterior insulation is like a winter sweater wrapping a building. It is also a key component in establishing a thermal bridge-free building envelope. Thermal bridges are penetrations in a building’s insulation layer, like the wood studs of a stud wall for example, that allow heat to escape and cold to intrude through the building envelope. In otherwise high performance assemblies, thermal bridges can be a source of tremendous energy loss and condensation risk.
By insulating around would-be thermal bridges, continuous exterior insulation establishes a thermal break between these building components and the exterior environment. As with insulation in general, as we introduce exterior insulation we need to understand and detail for the effects this insulation will have on moisture movement through the overall assembly.
Types of Exterior Rigid Foam and Installation Instructions

Foil-Faced Polyisocyanurate (Polyiso)

  • Exterior surface may be used as a WRB, with manufacturer approval.
  • Install tape at seams per manufacturer specification.

1. Must use J-Roller on tape with good detailing to eliminate ‘Fish-Mouthing.’

Expanded Polystyrene (EPS)

  • Multiple layers with staggered seams recommended to accomodate product shrinkage.
  • While exterior surface may be used as a WRB, we do not recommend it.

1. Install tape at seams per manufacturer specification.
2. Must use J-Roller on tape with good detailing to eliminate ‘Fish-Mouthing.’

Extruded Polystyrene (XPS)

  • Limit use of this product as the material has a high Global Warming Potential.
  • Exterior surface may be used as a WRB.

1. Install tape at seams per manufacturer specification.
2. Must use J-Roller on tape with good detailing to eliminate ‘Fish-Mouthing.’

Rigid Foam Insulation

Rigid Foam Installation | Hammer & Hand BPM
  • For cutting, use knives and (for EPS and XPS) “hot wire” devices; minimize use of saws to limit dust for site cleanliness, carpenter health, and to prevent tool damage.
  • If thicker than 2,” install in multiple layers with staggered seams to prevent thermal bypass.
  • Fastening: consult manufacturer specifications or structural architectural drawings.

When Rain Screen Furring is to be Installed Over Rigid Insulation

Rain Screen Furring Installed Over Rigid Insulation | Hammer & Hand BPM
Steps:
1. Install first layer of rigid insulation with limited number of nails or screws with washers.
2. Install second layer of rigid insulation with limited number of nails or screws with washers.
3. Fasten furring with screws; spacing and fastener size to be decided by weight of siding material and spacing of furring.

Mineral Wool AKA ‘Rockwool’ and Installation Instructions

Mineral Wool Installation | Hammer & Hand BPM
  • WRB to be placed and fully integrated at wall structure.
  • Exterior flashings should be installed to minimize thermal bridging (locate back dam on outer face of first layer of insulation).
  • Minimize cutting of product; when needed use specific mineral wool knives.

Steps for installing furring over mineral wool:

1. Install first layer of mineral wool with limited number of nails or screws with washers.
2. Install second layer of mineral wool with limited number of nails or screws with washers.
3. Align vertical edges of exterior layer to ensure coverage by furring and prevent puckering.
4. Fasten furring with screws: spacing and fastener size to be decided by weight of siding material and spacing of furring. Consult manufacturer, architectural, or structural specifications.

Fastenmaster Hedlock and GRK | Hammer & Hand BPM
Examples:
(Black) Fastenmaster Hedlock
(Silver) GRK
For reference only (with all CI):
  • Fastenmaster Technical Evaluation Report TER No. 1009-01
  • Building Science Corp Report January 2014 Cladding Attachment Over Thick Exterior Insulating Sheathing

 

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